AVC and the Environment
AVC Patented Designs
Custom Thermoforming
ClamPack clamshell blister
RF & Heat Sealing
Binders & Albums
POP & Corrugated
Shrinkwrapping
Printing
Silk Screening
Foil Stamping

At AVC, we know that packaging is almost as important as the product itself when it comes to getting into the big retail and club stores. No matter what the challenge, AVC has the retail custom packaging solution.

With a unique perspective in packaging design and manufacturing, our creative staff develops successful solutions to our clients’ packaging problems. AVC’s resourceful and experienced CAD designers will present you with numerous options for packaging your product. After design approval, we will create a custom prototype that will provide a distinctive appearance for your product.Finally, utilizing state-of-the-art machinery and packaging materials, your final product will be in a safe and attractive package that will stand out on the retail shelves.

AVC and the Environment

At AVC, we know that using renewable plastics and greener packaging is the key to protecting the earth for future generations.

Due to growing consumer, retail, and government concern over potentially hazardous packaging materials and rising pollution rates, an Environmental Packaging Movement has developed and is building momentum. Every retail manufacturing company will have to alter its packaging before 2008.

The usage of PVC plastic in packaging is a hot-button issue that finds itself at the center of this environmental movement.

Hazardous chemicals are said to be used and released in this commonly used material. Studies link chemicals created and used during the PVC lifecycle to cancer, reproductive damage, immune system damage and asthma.

Reacting to the bad press and potential health problems associated with this material, many large companies are moving away from PVC. The major retail and club stores have started phasing PVC off the shelves, with Wal-Mart taking the lead. Wal-Mart has already changed the packaging configurations of their own product line and it is now PVC-free. The next step will be directing their vendors to follow suit. Eventually, Wal-Mart will ban any PVC-packaged products from their stores. We can expect the other major retailers to follow in Wal-Mart’s footsteps.

Applying this knowledge, AVC continues to be at the forefront of innovative and sustainable packaging solutions. In an effort to shift the packaging industry from the use of PVC to more eco-friendly materials, AVC is implementing the use of sustainable plastics – such as clarified Styrene, NatureWorks ® PLA, PET, and PP – in its everyday packaging endeavors. AVC knows that everything packaged in PVC can be done with these renewable and more eco-friendly plastics, making AVC the best choice in packaging for a better environment.

Click Here Society of Plastics Industry resin identification coding system
PET (Polyethylene Terephthalate)
  AVC uses two types of PET – PETG and RPET. PET is on Wal-Mart’s preferred materials list.
  PETG (Glycol-modified Polyethylene Terephthalate) is fully recyclable and can be R/F and Heat-sealed
  RPET (Recycled Polyethylene Terephthalate) is previously recycled PET plastic. This is one of the best PVC alternatives as it promotes the continued global recycling efforts of PET plastic. RPET can be heat-sealed, but it cannot be R/F sealed.
PP (Polypropylene)
  Polypropylene is used in the media and food packaging and is widely accepted by retail and club stores. PP is fully recyclable and is also on Wal-Mart’s preferred materials list.
Clarified Styrene
  Clarified Styrene offers the same rigidity and clarity as PVC and it is similar in cost. It can be R/F and heat-sealed.
NatureWorks ® PLA
  PLA is the best option for the environment – once placed in a commercial composting facility, it will decompose within 40 to 80 days, depending on the thickness of the original package. However, PLA is temperature sensitive and loses its thermoformed shape at temperatures of 115 degrees Fahrenheit or higher.PLA is on Wal-Mart’s preferred materials list.

In addition to extensive research and development on environmental packaging designs and materials, AVC has also been working with environmental groups, gaining very positive feedback regarding our research and development in the area of environmental packaging. AVC is also a proud member of Wal-Mart’s Environmentally Sustainable Packaging Committee.

AVC has already created solutions for all of your environmental packaging needs…
 
Unlike many packaging companies, at AVC manufacturing costs and production capabilities play a significant role in the design of your packaging requirements to create the most unique and effective product for your packaging budget.

AVC’s Reusable Retail Package (RRP)
 

AVC designed and patented the RRP with the idea that consumers need a better package for products with multiple components. The idea was to make the package become part of the product by making the package itself a reusable storage device to house and maintain the product(s) and accessories indefinitely. Over the years, AVC has expanded on this concept. We now offer multiple versions of the RRP. The two main versions are one with plastic outside and one with blister board outside. This package is environmentally friendly because it is reusable and also because it can be made using PVC alternatives. The RRP can be made in any size or shape. It is a great marketing tool as the product sits on the consumer’s shelf, displaying your company name and logo for the life of the package.

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AVC’s Injection Molded Polypropylene Reusable Retail Package (PP-RRP)
 

AVC has developed a new patented RRP, the PP-RRP, made from clear Injection Molded PP with soft PP-printed overlay that can be printed up to 8 colors, which is sealed directly onto the package. The PP-RRP has an integrated locking mechanism to secure the package and eliminate the need for the current security tape. The PP-RRP will be a major improvement to traditional clamshell and blister packaging in look, functionality and price. Printing directly on the PP will completely eliminate the cross-contamination of the plastic and paper. This concept will position your company as one of the leaders in environmental concept packaging. The PP-RRP can also be made in any size or shape.

 
AVC’s Environmental Rigid Blister (ERB)
 

The ERB is widely accepted by large retail and club stores. This is a Wal-Mart/Sam’s Club preferred package. Made from a combination of blister board, corrugated and recyclable plastic, the ERB is environmentally friendly because it reduces the amount of plastic used and is made with recyclable plastic. The ERB is cost-effective as it cuts down on plastic, eliminates the need for a paper insert, and is significantly lighter in weight, which saves money on transportation costs. There are limitless opportunities for creative design and marketing with the ERB – the blister board can be made in any size, shape, and color. AVC also has multiple versions of the ERB and can quote any one or all of them.

ERB Packaging ERB Packaging Panther Patrol ERB
SigSaucer ERB Sound ID ERB ERB Display
VMODA ERB Display
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AVC’s flash media and jump drive DVD-style case

 

The DVD case has a clear PP window so product shows through and consumer can see what they are purchasing. It has a clear thermoformed insert to hold the product and protect it from moving around within the case. It has the same overall dimensions as a regular DVD case. Manual assembly is required, no machinery is necessary. The package is secured by the new patented locking mechanism. Currently we are packaging flash media in this type of case for many leading flash media companies.

AVC’s EnviroTube

 

AVC’s EnviroTube utilizes one type of plastic for the entire package (usually RPET – recycled PET), eliminating cross-contamination of paper and plastic or of multiple types of plastic. This tube-like package concept features an attractive look with a clamshell or thermoformed tray suspended inside, almost as if it were floating within the package. The end caps are made from injection molded or thermoformed plastic, which are molded with slits in the center to hold the internal tray or clamshell, which is also made from the same type of plastic, and keep it suspended within the tube-like package. The internal tray or clamshell will not need to be sealed because it will be secured inside a tube or box made from plastic sheet that is closed with the caps and secured with proprietary sealing techniques. Printing in up to 8 colors can be done directly on the tube portion or a printed plastic film can be laminated to the plastic. Windows can be opened anywhere for optimum product visibility. A printed paper insert that can be easily removed can be used instead of printing onto the tube. This package design is extremely environmental because although it is made entirely from plastic, it is made completely with one type of plastic and therefore, eliminates the problem of cross-contamination, which can negatively affect recycling efforts. AVC has multiple versions of the EnviroTube and can make it in any shape or size.

Note: Click on Images to view video
Tube CS circular
Tube CS oval
Tube CS rectangular
Tube CS square
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